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Author Topic: Turning Your Own Floats/Making the 75%’er  (Read 1457 times)
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rvrfshr
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« Topic Start: January 23, 2005, 06:18:09 PM »

Turning Your Own Floats/Making the 75%’er

Okay, here goes.  Items you’ll need:

-  3/4” diameter backer foam (Grey, preferably, as it is least visible in any water condition.  Millions of Navy research dollars were spent long ago proving this fact.)
-  razor knife
-  6” x 3/16” screw
-  bodkin, ice pick or cut length of coat hanger (long poking tool)
-  epoxy (5 minute Flex Coat rod building epoxy works great as it remains somewhat flexible for the life of the float)
-  1/8” O.D. plastic tube (The large diameter tube fly tubes are perfect as they’re fairly rigid and get a quick slide to target depth.  The softer vinyl tubes that come in
   dinks are slower to slip through with lighter offerings.)
-  dip or spray Rubberize It or Plastic Dip (clear)
-  white and fl. hot pink vinyl lure and jig paint
-  horizontal mounted drill (with trigger lock) or lathe







Start by cutting foam to desired length with razor knife




Center hole with poker




Insert screw keeping centered






Put threaded end of screw in drill chuck or slide float onto lathe mounted rod.




Fire up drill and lock trigger or turn on lathe and begin shaping with coarse paper, switching to the finer to smooth finish.


 

Remove from turning unit, pull screw or rod from center.  Cut plastic tube to length with razor knife and epoxy in place.  (1/4” to ½” sticking out at top works best)




After epoxy is dry this is where option comes in.  The shaped float if having a hairy or coarser finish than desired can be sprayed or dipped in the clear Plasti Dip or Rubberize It.  This will also prevent the Vinyl Paint from reacting with the foam.  If this step is done in cold conditions allow adequate dry time before hi-vis top paint is applied.  (This step was not done in pics.)  Note:  Do all painting and dipping outdoors with plenty of ventilation! 

Insert tooth pick in top of tube to prevent paint clogging.  In photo float was dipped directly in white vinyl with 10 minute dry time then dipped in fl. Hot pink and allowed to dry 10 more minutes before tooth pick was removed.  (This prevents paint from entering tube.)






Float is ready to fish, I use this 4” center slider with an in-line 3/8 oz. egg sinker the majority of the time, hence the name 75%’er.




Once you get going on this you’ll be amazed at how custom and inexpensive your floats will become.  Cork and balsa floats can also be made on this same make shift setup with little extra effort.  Hope this is a helpful tip.

Experiment is where it’s at, Joe


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~Joe~
"....the man the mith the lengend"
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« Reply #1: January 23, 2005, 06:26:28 PM »

Very good tutorial!  I'm not sure if I'm mechanically inclined enough to mount my drill that expertly. Grin  Where did you get the firm backer rod(that's what it looks like in the photo).  That's the kind I prefer because it stays straighter and holds up when using the fixed wrap around style.

I think we need a closeup of those jigs as well!

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~Mike~
There are a few kinds of steelhead fishing; fly, float, drift, spoon, spinner, plugs, boondoggin, bobberdoggin,.... and then there is float fishing in 18\" of water.  Put that in your pipe and smoke it! Afro
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« Reply #2: January 23, 2005, 10:04:34 PM »

Great tutorial, Joe. Thanks!

I, too, would like to know where you got the denser foam.

Update: I just ordered 50 feet of 3/4 inch gray closed cell backer foam for $6.00US at the following address:
http://www.aloghomestore.com/backer-rod.shtml


I predict a foam dink hatch is going to come off the water near my house very soon. Already have my drill mounted and ready to turn. Cheesy

Thanks again, Joe.


zonker

« Last Edit: January 24, 2005, 09:38:56 AM by zonker » Logged

Zonker...you are the Friar of Floats, the Boss of Balsa, and the King of Dinks. -- Bugnuts

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« Reply #3: January 24, 2005, 06:46:04 AM »

Great tutorial joe, thanks for sharing it with us. Grin

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zonker
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Love those Rosy Cheeks


« Reply #4: January 27, 2005, 08:31:03 PM »

Update on my update above...

I received the 3/4 inch foam I ordered. It came the next day! Fastest order I've ever received.

However, upon closer inspection, it is once again the lighter flimsy foam and not the heavier stuff. I can probably use it but I was hoping for more. :'(

Does anybody know where to get the heavier textured foam for making dinks? Huh

zonker

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Zonker...you are the Friar of Floats, the Boss of Balsa, and the King of Dinks. -- Bugnuts

~Dave~
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« Reply #5: February 17, 2005, 03:47:08 PM »

Hey Zonker,
If you are going to go through the effort of turning your own floats why not use balsa wood or cork and finish it off by spraying them with a coat of varnish?

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Dude, where is my float?

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Love those Rosy Cheeks


« Reply #6: February 17, 2005, 06:15:49 PM »

Bill,

I'm on my way to doing just that. I never succeeded in finding a source for the denser foam. I searched the web for over a week. It's out there but not in the small quantities like I would need. I found some balsa on the web just yesterday and am looking into it.

I have however found a way to make some very decent and attractive floats using the lighter, less dense foam. Its quick, easy, and effective. I'll have pictures and a tutorial on it very soon. I've had these new floats out a couple of times, put them through their paces and they worked very well. More to come.

zonker



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Zonker...you are the Friar of Floats, the Boss of Balsa, and the King of Dinks. -- Bugnuts

~Dave~
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